Ever-Power – The high performance bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been developed with a particular torque/speed relationship in mind and therefore benefits from many advantages.
compact and rigid design ensures highest functionality whilst being space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving due to high efficiency rating of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disc (with or with no shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
Most of these options are made possible by a modular design concept that begins with a cubic casing.
The EP-Series is an extremely versatile products, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a superb spiral bevel gearbox solution whether for power tranny, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a reliable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine design.
Below is an array of EP-Series gearboxes. You can find the full products, with technical specs and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are suitable for universal use because of their machine-friendly construction and adaptability. The effective and reliable best performer is obtainable in different versions. Like all Ever-Power spiral bevel gearboxes, they are produced using the present day production approach to ground circular arc the teeth according to Ever-Power. For customers, this means greater toothing quality and precision as well as even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input swiftness: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised by top quality and robust performance by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are produced in four different variations. The drive and the wheel are generally made out of Ever-Power spiral gearing providing a peaceful, steady and efficient operation.
Type EP is the standard version where in fact the bedding contains strong single-row deep groove ball bearings on polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for transmission of high torques in low revolutions. The bearings are solid conical roller bearings on polished bearing chairs.
Type “L” is a special gearbox manufactured according to consumer requirements.
Our spiral bevel gearboxes can be supplied with up to 4 shafts, hollow shaft and with an output torque as high as 1,000 Nm and can become fitted with a motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-period lubricated and can be provided in a hygienic version with a lubricant approved for the food industry, with stainless steel shafts and with a rustproof yellowish chromated gear housing. When there is a need for special shafts or flanges, we have great experience in adapting gearboxes – also in smaller amounts – or in designing special gearboxes for example with equipment housings in stainless steel or as precision gearboxes with reduced backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears from the distinctions in helix angles, they may be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do possess helix angles. However, due to the actual fact that manufacture facilities for directly bevel gears have become rare and the fact that directly bevel gears teeth can’t be polished, producing spiral bevel gears which can be polished superior in conditions of noise reduction, spiral bevel gears are likely to become more common later on.
Bevel gears could be generally classified by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each have differing teeth forms, and presently most gears utilize the Gleason technique. Incidentally, all gears produced by Ever-Power use the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are used worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make all of us extremely flexible and responsive. We work together together with you, providing information and assistance for your unique application, guiding you through concept, design and produce according to your individual requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a selection of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three additional shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as for example reinforced bearings or cooling for operation at high temperatures
Versions for unique requirements such as ATEX or for use in the meals industry
Different corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have confirmed their versatility and value time by being extremely precise with very low backlash and very low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The high precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to permit lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted via a unique, adjustable locknut design.
Spiral bevel gears are created for applications that require high swiftness and high torque power. They can help cut consumer costs by providing long-lasting performance with minimal need for repairs or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced threat of overheating. Curved teeth and deeper traction between those teeth ensures better asset availability to boost flexible performance and extend equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-level angle. The teeth are designed with hook curve to provide better versatility and traction. Although they could be considered a hypoid gear, they have no offsets, which indicates they will not slip during operation. This ensures smooth, reliable transmission perfect for high-speed, high-torque applications.