The high-end economy lines GSN & GFE combine powerful with financial efficiency: both lines are also built with helical ground gears, ensuring a minimum noise level and smooth running. The full needle bearing has been especially designed to reach high torques that defeat the competition for systems of the same size. All planetary carriers are produced as a cage made from solid material. This increases silent operating characteristics while at the same time improving positioning accuracy and reducing backlash. An additional shaft sealing ring ensures maximum dirt and splash water protection in accordance with protection class IP65 in every lines.
One way to reduce backlash is by using precision gears. The concentrate on manufacturing in precision gears is certainly tighter tolerances, so all around the gear will be a tighter, more precise match. And the tighter fit means less play in the gear teeth, which may be the cause of backlash to begin with. Of program, precision gears are more costly, if the application demands high accuracy, after that precision gearing may be the way to go.
From a gear design perspective, a simple way to lessen backlash is to ensure the teeth mesh tightly together. This is typically completed by shortening the guts distance servo planetary gearbox between gears. As for pre-loading, this could be done utilizing a spring mechanism to hold the gears firmly set up. This also eliminates the perform between your gear teeth and therefore eliminates backlash.
Of course, the kind of gears used may also have a large impact on the amount of backlash. So for instance, some equipment types such as strain wave gears, or harmonic gear drives, possess zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Because of the lower torque ideals, the input stage can be dimensionally smaller than the output stage. Its short style makes the GSD range the ideal high-end gearbox for space limited applications. The low regular backlash of the GSD line makes it an ideal fit for highly dynamic applications where highest positioning and acceleration accuracy is necessary. The flange result creates highest torsional rigidity. For the accommodation of particularly high axial loads, taper roller bearings are optionally available in sizes with 90 mm diameter or more. The GSB line stands for high performance in combination with low backlash and high precision. Its robust, one-piece housing permits a higher gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL range offer the same advantages as the GSB series; the right angle shape makes the GSBL line an ideal match for all dynamic applications where space is limited.
Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies have a tendency to increase backlash.
AC motors and gear motors include single-stage motors used in combination with a single-stage AC power supply and three-phase motors used in combination with a three-phase AC power. A single-phase motor could be operated by simply linking it to a single-phase power via the provided capacitor. A three-phase motor will not need a capacitor. All you have to is for connecting the motor directly to a three-phase AC power supply.
The brand new planetary gearbox series includes the high-end gearbox lines GSD (flange equipment), GSB (inline) and GSBL (angle gear) and also the high-end economy GSN and GFE lines. Particularly suitable applications for the brand new range are those which place the highest demands on positioning accuracy, operating noises, working smoothness, bending rigidity and transmitted torque. The planetary gears are created to meet the highest production requirements – all lines are equipped with precision ground helical gearing, single-piece planetary carriers and complete needle bearings.