high overload capacity
integrated support bearings
< 1 arcmin gear play
high torsional stiffness
compact design, saves space
lower costs by reducing the number of components required
high levels of reliability and uptime
precise individual components ensure high efficiency
prolonged service life through minimum wear
FEATURES AND BENEFITS
Ever-Power develops and manufactures cycloidal equipment boxes to round off the merchandise portfolio. In drive technology, especially in the field of tool machinery, automation and robotics, these small designed, high transmission precision equipment boxes are used especially to meet the highest demands for stiffness, overall performance and efficiency. In addition to the constantly extended standard range, these cycloidal precision gear boxes could be adapted to customer requirements upon request.
Able to handle larger “shock” loads (>500%) of rating compared to worm, helical, etc.
High reduction ratios and torque density in a compact dimensional footprint
Exceptional “built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to motor for longer service life
Just ridiculously rugged since all get-out
The overall Ever-Power design proves to be extremely durable, and it needs minimal maintenance following cycloidal gearbox installation. The Ever-Power may be the most dependable reducer in the industrial marketplace, in fact it is a perfect fit for applications in heavy industry such as for example oil & gas, primary and secondary steel processing, industrial food production, metal cutting and forming machinery, wastewater treatment, extrusion apparatus, among others.
Cycloidal advantages over other styles of gearing;
Inline Cycloidal Gearboxes
circulute-gearboxes EP 3000 Series variants, Ever-Power product family
The Ever-Power 3000 and our related products that utilize cycloidal gearing technology deliver the many robust solution in the most compact footprint. The primary power train is made up of an eccentric roller bearing that drives a wheel around a set of internal pins, keeping the decrease high and the rotational inertia low. The wheel incorporates a curved tooth profile instead of the more traditional involute tooth profile, which eliminates shear forces at any point of contact. This style introduces compression forces, rather than those shear forces that could can be found with an involute gear mesh. That provides numerous efficiency benefits such as for example high shock load capacity (>500% of ranking), minimal friction and put on, lower mechanical service elements, among numerous others. The cycloidal design also has a sizable output shaft bearing span, which gives exceptional overhung load capabilities without requiring any additional expensive components.
A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the picture demonstrated, the green shaft may be the input and its rotation causes an eccentric motion in the yellow-colored cycloidal disk. The cycloidal disk is geared to a stationary outer ring, represented in the computer animation by the outer band of grey segments. Its movement is used in the purple output shaft via rollers or pins that interface to the holes in the disk. Like planetary gearing, the output shaft rotates in the contrary direction to the insight shaft. Because the person parts are well-appropriate to 3D printing, this opens the entranceway to easily prototyping customized styles and gearing ratios.