Ever-power manufactures conveyor chain sprockets in a number of styles. Included in these are conveyor chain sprockets made as plate tires or with regular or split hubs fitted on one or both sides. Ever-power conveyor chain tires can be manufactured in a variety of special materials with hardened tooth where necessary.
How exactly to extend conveyor chain sprocket and chain wear life
The last thirty years have seen numerous innovations in conveyor technology that have brought greater safety and efficiency. However, change in this field has not always been always for the better.
One innovation may be the introduction of sprockets with an even quantity of teeth. It was thought that would offer customers a greater choice when designing chain conveyor systems. Nevertheless, sprockets with an even number of teeth are not recommended by experienced technical engineers.
If a sprocket comes with an even quantity of teeth, the same tooth will be involved by the same rollers on each rotation, resulting in uneven wear and decreased provider life. An identical result will take place if the number of teeth in the smaller sprocket is definitely a devisor of the amount of pitches on the conveyor chain. Choosing a sprocket with an odd amount of teeth, however, will give you at least double the service life.
Dual pitch conveyor chain sprockets are often overlooked nowadays but are well suited for saving upon space and have a longer wear life than standard sprockets. Suitable for long pitch chain, dual pitch sprockets have more teeth when compared to a regular sprocket of the same pitch circle diameter and distribute use evenly across the tooth. If your conveyor chain is compatible, double pitch sprockets are definitely worth considering.
A lot of today’s conveyors include electronic load monitoring in the control system. While this is a good safety feature, technicians recommend that they are found in conjunction with shear pin sprockets.
Electronic sensing is ideal where there’s a slow increase in load (because of broken bearings or dirt contamination, for instance) as there is certainly time to fully stop the drive before any kind of damage can occur. Regarding a mis-feed or mechanical breakage, however, where the load enhance can be sudden, the sensor will not automatically break the connection between the electric motor and the driven load and considerable damage can be triggered to the conveyor chain and attachments. This is why a shear pin sprocket is necessary in addition.
Shear pin sprockets may be more expensive than standard sprockets first but can limit downtime and save well on alternative costs. If a conveyor turns into overloaded and potentially harmful, the shear pin will break and stop the conveyor, hence limiting damage. Once the load or obstruction has been cleared, only the shear pin needs to be changed and the conveyor can easily start moving again.
In summary, older types of sprocket are often forgotten but offer considerable advantages including lengthy service life, limited harm in case of conveyor breakdown and reduced alternative costs.
Our conveyor chains and sprockets are engineered to top quality and performance standards. Wear resistance, mechanical power, operating temperature and coefficient of friction are important considerations.
Molded and machined sprockets available in a variety of teeth and bore sizes. Also, they are provided for all plastic material chain and modular plastic-type material belt products. Our items are designed to help our customers increase their efficiency and improve their working environment
The experts at Ever-power have already been working with chains and sprockets for decades. If you’ve worked with other organizations and uncovered that you couldn’t discover specifically the right part to your requirements, that’s not likely to happen here! If we don’t possess the roller chain sprockets or conveyor chain sprockets that assembling your project needs in stock, we can still custom produce per customer requirement. Plus, we keep a large number of unique sprockets in stock and are in a position to deliver them out the same day. We realize that any downtime can be expensive, and we function hard to make sure that you’re up and running again quickly and cost-effectively.
Finding Your Ideal Sprocket
Do you need a sprocket, but you aren’t sure exactly the thing you need? This universal problem is one that our Ever-power professionals hear on a weekly basis. We excel at working with you to ensure that you get specifically the roller chain sprocket or conveyor chain sprocket which will keep your project or machinery moving once again. Sprockets are for sale to a number of uses from forestry to machinery, and everything in between. It’s every bit as important to select the correct sprocket as it is to make use of the proper chain — a mismatch could be catastrophic, causing damage to expensive machinery and even dangerous accidents. Observe how Ever-power helps you find the ideal roller chain sprocket.
Struggling with how to describe your sprocket so you can find another one? Here’s a few of the questions that people often ask customers to help stage them in the proper direction:
Do you know what type of sprocket you need?
How is your sprocket getting used — as a drive sprocket or idler sprocket?
What’s the diameter of the sprocket you need to replace?
How many tooth are in your sprocket?
What size chain are you using?
As you can plainly see, there is a high level of complexity that goes in to making certain we recommend the exact roller chain sprocket or conveyor chain sprocket for assembling your project.
PEER Perfectly Pairs!
If you’re replacing an entire system, you might need a matching chain to go with your sprocket. By changing both these items at the same time, you may lengthen the overall existence of your machinery. Sagging chains tend to be to be blamed for inefficiencies that can cause disfiguration of other parts because of inconsistent pressure or slippage. Replacing the sprocket by itself may not become enough to solve the root problem you are experiencing. The good news is that the educated team at Ever-power will work with you to diagnose problems and make recommendations for the best and most cost-effective path forward.
Ready to get your project back up and running quickly? You may also drop us a note at firstname.lastname@example.org, and we’ll work with you to ensure that we offer you with the exact roller chain sprockets or conveyor chain sprockets that you need.
Sprocket for Standard Conveyor Chain
Sprocket for conveyor chain was created and made to optimum contour, materials, hardness, and precision to obtain the highest efficiency of conveyor operation.
We provide a line-up for RS2040 – RF2160 with S rollers, and RF2040 – RF2100 with R rollers.
Chains that use S rollers engage with almost every other tooth. Sprockets could have a longer life as chains engage with different teeth every time the rollers rotate (when actual number of teeth is odd).