bevel planetary gearboxes
Ever-Power planetary gearboxes are compact power packs for coaxial applications where higher torques are required in limited spaces. Users benefit from compact top-class drive technology with particularly high power densities and unquestionably smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input rate: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with actually higher ratios. Input part planetary stage in four sizes, ideal for any engine desired. Outdoors spiral bevel stage for effective options such as for example hollow shaft, shrink disk, straight sided splined bore and inner involute spline. Gearbox sizes could be combined and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. quickness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm based on the gearbox size
Motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Plenty of differents gear plans available
Bevel gearboxes can be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby additional angles are also basically possible. The direction of rotation of the drive shaft and the result shaft could possibly be the same or opposing, depending on the installation scenario of the bevel gears.
The simplest kind of bevel gearbox includes a bevel gear stage with straight or helical teeth. This type of gearing is definitely cheaper to manufacture. However, since only small profile coverage can be recognized with gearwheels with straight or helical tooth, this bevel gearbox runs quietly and has less transmittable torque than other bevel gear tooth. When bevel gearboxes are used in mixture with planetary gearboxes, the bevel gear stage is usually noticed with a ratio of just one 1:1 in order to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth could be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high amount of total insurance, but are already more costly to manufacture than bevel gears with directly or helical teeth because of their design.
The advantage of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also feasible with this kind of gear tooth. Bevel gearing generates high axial and radial loads during operation, which can only become absorbed at one side due to the intersecting axes. Particularly if it can be used as a rapidly rotating drive stage in multi-stage gearboxes, special interest should be paid to the provider life of the bearing. Also, unlike worm gearboxes, self-locking can’t be understood in bevel gearboxes. Whenever a right angle gearbox is necessary, bevel gearboxes can be used as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when installation space is limited
Compact design
Can be coupled with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower efficiency level than planetary gearbox
Noisier
Reduced torques in single-stage transmitting ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Gear Box with optimum style feature and latest technology of enhancing the geometrical accuracy of the gear teeth profile with the team of experienced professionals. We certainly are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Velocity : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Electric motor / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an Internal toothed Ring Equipment to which are set 3 Planet mounted on earth carrier engaging also with the Sun Equipment (Pinion) and reduced Output speed is taken through Planet Carrier and Ring Gear is remain stationary. Result shaft preserving the same path of rotation as Input.
Ever-Power Bevel Planetary Equipment Boxes trusted in Material Handling Equipments, Mechanical Industry, Sugar Industry, Cement Industry, Chemical Industry, Food Industry, Structure Industry, Agricultural Market, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Input, Solid Output, Hollow Insight, Hollow Output, Solid Output Splined Shaft, Solid Insight Splined Shaft, Hollow Result Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are produced from superior quality raw materials such as Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in Size, having high Shock Load Capacity, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Input and Output Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is developed and made to specifically meet up with the multiple requirements of our customers. The combination of floor gears and precision gear components ensures performance effectiveness and high uptime. The present selection of bevel planetary gearboxes contains four sizes, each as solitary, dual or triple stage design. This allows overall transmission ratios from i = 3:1 to i actually = 512:1 to end up being noticed. Each gearbox variant is also available as precision design with reduced backlash.
Innovative solutions for all applications and numerous options – often special customized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and ground planet gears and sun
pinions guarantee high tranny quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with proven hollow drive shaft system
Integrated axial length compensation to compensate
for thermal expansion of the motor shaft
High efficiency and easy running through high tooth
flank quality, world gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Unique seals (labyrinth seals or double seals with separate grease-filled chamber) that drive back lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft to get shrink disk, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as for example torque arms, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers feature a combination of planetary and bevel helical gears that takes advantage of the strengths of each technology: compact size, reliability and easy maintenance. The BPH series of correct angle gearboxes combines one sluggish helical stage with a set of Gleason bevel gears and a number of planetary stages. The look of the compact gear models is based upon precise analyses using FEM methods, which means efficiency, duration and silence. These lighter, smaller sized gear reducers surpass traditional solutions, ensuring shorter production times and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose elements are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear device, adapter, coupling, and engine.
A planetary gearmotor is more compact (shorter), as intermediate elements such as adapter Bevel Planetary Gearbox flanges and couplings aren’t necessary.
A large number of variants ensures optimum adaptation to the application.
Finely graded equipment ratios due to the high variance of the Ever-Power gearmotor at the input end.
Short delivery occasions for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive selection of additional parts available from the entire Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as program and solution provider whom products complete drive systems in one source.
Ever-Power is China s leading producer of Planetary Gearboxes for market applications in material handling, sugar, marine, defense, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes possess modular design, great quality, high energy effectiveness, low noise, long service existence, high radial loading ability, and all at cost effective prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft mounted.
All Ever-Power planetary equipment units can be found in high capacity ranges with proven Ever-Power quality. Ready obtainable sizes guarantee not only a large torque spectrum but also a product range that provides you with multiple options. Make the the majority of the flexibility Ever-Power offers, leverage the advantages of Ever-Power planetary gear units. Here, you will find off-the-shelf, highly advanced drive and gear unit solutions. Our standard item range already contains solutions for a big number of specific requirements that require to be taken under consideration in a great selection of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Product packaging, Textile, Chemical substance, Sugar, Material Handling Products, Mining, and Metal industries.